ThinkOrbital (Think Orbital)

Founded
Country
2021
USA
Funding
$4.0M+
Website
https://thinkorbital.com/
Social
ThinkOrbital (Think Orbital)

Product/Service - ThinkPlatform-1

Classification
Space Stations & Habitats
Category
Commercial Space Station
Space Construction Company
On-Orbit Servicing
Fields
Large Space Structures
Space Welding
Toolkit
Status
Development, Launched
First launch
2024

Accelerating commercialisation of cis-lunar Space. Our mission is to develop the technologies for assembly of large pressure vessels in space and apply these technologies to build large and scalable space stations.

Proposals from three relatively unknown companies — Maverick Space Systems, Orbital Assembly Company and ThinkOrbital — received “red” scores for both technical and business, while a fourth, Space Villages, received a red technical score and a yellow business score.

Our vision for the NewSpace ecosystem involves a network of our Orb2 serving as a versatile space platform for OSAM technologies over many orbits. We're actively engaging partners in areas of refueling, manufacturing in space, recycling and other operators that may benefit from our large storing and processing facilities in space.

Roadmap: Human Orb2 operational around 2028-2031.

The company’s spherical habitat, called ThinkPlatform, would be assembled in space using a robotic arm. Rosen said it could operate as a component of a larger commercial station or docked with a space vehicle like SpaceX’s Starship. He said the future of in-space manufacturing remains unclear but could gain momentum when commercial companies start deploying space stations in LEO. The expectation is that high-speed computer chips, fiber optics or pharmaceutical products will be manufactured in space, “but the reason why in-space manufacturing doesn’t exist on a large scale is because there’s nowhere to do it. They just don’t have the room on the International Space Station to do all of the things that could be done.”

ThinkOrbital announces it has been selected by SpaceWERX for a STTR Phase I in the amount of US$ 250,000 to investigate how it’s Orbital Platform Unified System for On-Orbit Service and Assembly (OPUS-OSA) can enable In-space Service Assembly and Manufacturing (ISAM) capabilities being explored by the Department of the Air Force (DAF) and United States Space Force (USSF) through the Orbital Prime program. The OPUS-OSA platform is a collaboration between ThinkOrbital, Redwire Space and Thunderbird Global School of Management (part of Arizona State University).

NASA will partner with seven U.S. companies to meet future commercial and government needs, ultimately benefitting human spaceflight and the U.S. commercial low Earth orbit economy. Through unfunded Space Act Agreements, the second Collaborations for Commercial Space Capabilities-2 initiative (CCSC-2) is designed to advance commercial space-related efforts through NASA contributions of technical expertise, assessments, lessons learned, technologies, and data. ThinkOrbital is collaborating with NASA on the development of ThinkPlatforms and CONTESA (Construction Technologies for Space Applications). ThinkPlatforms are self-assembling, single-launch, large-scale orbital platforms that facilitate a wide array of applications in low Earth orbit, including in-space research, manufacturing, and astronaut missions. CONTESA features welding, cutting, inspection, and additive manufacturing technologies, and aids in large-scale in-space fabrication.

Space Welding

First-ever autonomous in-space weld to the historic return of flown-in-space Electron-beam welder samples. Launched on Falcon-9 first stage as a suborbital mission.

Space-made weld scrutinised in ESA lab, 2024-10-10.

Satellite repair toolkit with X-ray vision

ThinkOrbital developing satellite repair toolkit with X-ray vision, SpaceNews, 2024-05-28.

ThinkOrbital has been awarded a SBIR Phase II contract from SpaceWERX to develop groundbreaking X-ray inspection technology for spacecraft!.

Construction Assembly Destination, 2025

ThinkOrbital is proud to propose the first milestone in the development of in-space manufacturing at scale. ThinkOrbital, the leader in ISAM&C technologies, having flown the first robotically controlled in-space welding in May of ’24, is the ideal team to lay the groundwork for ISAM&C of a scale currently relegated to science fiction. Future human expansion into space will require bigger and more capable spacecraft than could ever feasibly be launched from Earth, to achieve this, shipyards in space are not only practical, they’re required. ThinkOrbital will perform a study to identify the challenges associated with fabricating a shipyard in space using technologies and assets available today. Building on their ISAM&C technology and their expertise in the field, ThinkOrbital will develop CONOPS, preliminary designs, and a cost analysis of deploying a shipyard to low Earth orbit.

ThinkPlatform-1

ThinkPlatform-1 - Our initial offering utilizing existing space infrastructure and allows us to focus purely on our core technologies.

Our ThinkPanels can launch in a flat-packed configuration, autonomously assembled and welded in space using a robotic arm. This would deliver scalable infrastructure that is 4x the volume of the International Space Station in a single Starship launch!

ThinkPlatform-2

ThinkPlatform-2 - Platform for on-orbit servicing, assembly and manufacturing (OSAM).

ThinkPlatform-3

ThinkPlatform-3 - Free-flying large space station with four times the volume of the International Space Station.

ThinkPlatform-4

ThinkPlatform-4 - Combining multiple existing ThinkPlatforms into thriving commercial hubs.

Status Comment

2024 was a suborbital mission.

Flight 2 was in December 2024. Operational life was a few hours, only battery powered. Results have not been found as of August 2025.

Notes

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